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Friday, 29 March 2024
Tuesday, 12 Nov 2019 07:00 pm

Digital Twins Disrupting Manufacturing Industry

Digital twin in other words is a virtual representation of real-world product or else asset. However, this particular virtual representation unlike others is more than merely being a physical object’s model. The twin is capable of receiving continual, real-time data from the products with the assistance of the IoT sensors fitted. This exceptional one-to-one correlation enables virtual monitoring of product. Digital twins are essential for enhancing situational consciousness that will be followed by letting CIOs test the upcoming situations towards boosting the product’s performance along with proactively evaluating maintenance errors.

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Digital twins are poised to transform distinct manufacturing through decreasing the operational costs along with extending equipment’s life. Even though digital twins isn’t a very new concept, however their application all over the product’s lifespan are novel. Furthermore, analysts anticipate a massive monetary upturn for the manufacturers implementing IoT solutions.

Digital twin in other words is a virtual representation of real-world product or else asset. However, this particular virtual representation unlike others is more than merely being a physical object’s model. The twin is capable of receiving continual, real-time data from the products with the assistance of the IoT sensors fitted. This exceptional one-to-one correlation enables virtual monitoring of product. Digital twins are essential for enhancing situational consciousness that will be followed by letting CIOs test the upcoming situations towards boosting the product’s performance along with proactively evaluating maintenance errors.

Nowadays, digital twins are being utilized for managing the effectiveness, performance as well as quality of a manufacturer’s fixed assets such as manufacturing machines, lines, and plants. When progressive visualization, IoT and analytics are implemented to the objects, it enables manufacturers to take even more strategic as well as holistic approach towards the asset management. Digital twins signifies huge opportunity for manufacturers, such as design customization, operations, production and engineering.

Design customization

As the continuous demands of consumers for customized products is rising, digital twins enable designing & engineering towards modeling several permutations. Earlier, manufacturers has been struggling with the best methods of incorporating their customers input into the manufacturing process. Thus, digital twins will allow them meeting the demands of customers along with integrating usage data for enhancing customization options.

Operations

Operations augmentation is the best-known feature of digital twins. Initially manufacturers have to create a virtual depiction of an asset within the field with the help of lightweight model visualization and then can capture data from IoT sensors rooted within the asset, giving a perfect representation of real-world performance as well as operating conditions. Moreover, it allows manufacturers to simulate real-world situation for analytical maintenance.

 Production

Digital twins might possibly enable manufacturers to attain “single version” of the certainty. Preferably, manufacturers may perhaps have single set of digital twin master data residing in the central location that will offer another version of certainty. When it is combined with the “in-memory” computing-based networks and a lightweight model ability, it will allow manufacturers to analyze as well as visualize data speedily. The digital twins might even be utilized for comparing quality data across several products. This offers for deeper insight within the global quality issues, letting manufacturers to rapidly envisage concerns against “single source truth”

Engineering

Usually, engineering has utilized digital twins for creating virtual representations for designing as well as enhancing products. With the help of this feature digital twin essentially occurs prior its physical counterpart. IoT inventions now make data capturing probable from the products deployed in the field. This data can be used for continuous product enhancement by applying it in digital twin.

 

 


Neha Pandey

Aware of her elements, Neha writes the best articles across industries including electronics & semiconductors, automotive & transportation and food & beverages. Being from the finance background she has the ability to understand the dynamics of every industry and analyze the news updates to form insightful articles. Neha is an energetic person interested in music, travel, and entertainment. Since past 5 years, she written extensively on sectors like technology, finance and healthcare.


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